NEC 215.2 / UL 1008 ratings5 min read

Worked Example: Transfer Switch for a 250 kW Standby Load at 480 V

Load current, the 125% continuous-load factor and the next standard transfer switch rating — and why a load that looks like 400 A needs a 600 A switch.

Scenario

Standby load250 kW at 0.9 power factor
Supply480 V, three-phase
Continuous portion80% of the load runs 3 hours or more
SystemOptional standby (NEC Article 702)

Step-by-step calculation

Step 1: Load current

I = P / (√3 × V × PF)
I = 250,000 / (√3 × 480 × 0.9)
I = 334.1 A

Step 2: Split into continuous and non-continuous parts

Step 3: Minimum switch rating

I_min = 1.25 × I_cont + I_noncont
1.25 × 267.3 + 66.8
I_min = 400.9 A

Step 4: Next standard rating

Standard ratings run …, 300, 400, 600 A. 400.9 A is just above 400 A.

Result summary

CheckRequirementActualStatus
Minimum ampere rating≥ 400.9 A600 A selected✓ PASS
400 A switch≥ 400.9 A400 A✗ FAIL
The minimum rating is 400.9 A, so a 600 A transfer switch is required. A 400 A switch would be adequate only if the continuous share of the load were slightly lower.

Key insight: Results that land just above a standard rating are worth a second look at the load data: confirming the continuous fraction or the power factor can avoid a jump to the next frame size.

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Frequently asked questions

What else must the transfer switch be checked for?

Its withstand and closing rating (WCR) must be at least the available fault current for the upstream protective device type and clearing time, per its UL 1008 listing.

Does a motor-heavy load change the selection?

Motor loads affect transfer switch type (in-phase monitor or delayed transition) and inrush; check the manufacturer's application guide.

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