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User-supplied genset fuel consumption rate6 min read

Worked Example: Runtime and Hourly Cost from a Genset's Own Fuel Consumption Rate

A straightforward but essential check — how long a 500 L tank actually keeps a generator running, and what that costs per hour.

Scenario

Fuel tank capacity500 L
Fuel consumption basisPer-hour rate (already reflects the expected load point)
Consumption rate45 L/hr
Fuel price$1.20/L

Step-by-step calculation

Step 1: Confirm the consumption rate basis

Step 2: Compute runtime from tank capacity

runtimeHours = tankLiters / consumptionRate
500 / 45
runtimeHours = 11.11 hours

Step 3: Compute hourly running cost

costPerHour = consumptionRate x fuelPrice
45 x 1.20
costPerHour = $54.00/hr

Result summary

CheckRequirementActualStatus
Runtime on a full 500 L tankn/a (this is the computed result)11.11 hours✓ PASS
Hourly fuel costn/a (this is the computed result)$54.00/hr✓ PASS
A full 500 L tank keeps this generator running for 11.11 hours at 45 L/hr, at an hourly fuel cost of $54.00 — useful both for refueling logistics planning and for comparing against a site's minimum runtime requirement (like the Class 48 h target in the Emergency Power worked example).

Key insight: Fuel consumption rate is deliberately never a built-in constant in this calculator — it varies significantly by genset model, engine size, and load level, so using a generic assumed rate instead of the specific unit's own datasheet figure (or better, a measured value from the actual installation) could meaningfully misstate runtime, which matters directly for life-safety minimum-runtime compliance.

Try it with your own numbers

Every input in this example is editable in the live calculator — free, no signup.

Open Genset Fuel Consumption & Running Cost calculator →

Frequently asked questions

What if fuel consumption is only known per kWh rather than per hour?

The calculator also accepts a per-kWh basis, in which case the consumption rate is multiplied by the actual load in kW to get an hourly rate — this matters because a genset's L/kWh efficiency typically varies with load level (often worse at very light or very heavy loads than at its optimal mid-range point), so the per-kWh figure used should match the actual expected operating load, not just an arbitrary reference point.

How does this connect to the NFPA runtime Class requirement?

A facility with an NFPA Class 48 requirement (48-hour minimum runtime) needs either a large enough tank to run 48 hours without refueling, or a documented, reliable refueling plan (fuel supply contract, on-site bulk storage) that can sustain the generator beyond what the day tank alone provides — this runtime calculation is exactly the check that reveals whether the installed tank size alone is sufficient or whether a refueling plan is required.

More in Backup Power: Batteries, UPS & Generators

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