NEC 240.21(B)(2)5 min read

Worked Example: 25-ft Tap From a 400 A Feeder — Why 1 AWG Fails and 1/0 Passes

A 20 ft tap from a 400 A feeder to a panel. The NEC 240.21(B)(2) one-third rule decides the conductor size.

Scenario

Feeder protection400 A
Tap length20 ft, in rigid conduit
Tap terminates inA single breaker at the panel
Conductors (75 °C Cu, NEC 310.16)1 AWG = 130 A, 1/0 AWG = 150 A

Step-by-step calculation

Step 1: Minimum tap ampacity

I_tap ≥ OCPD_feeder / 3
400 / 3
133.3 A

Step 2: Try 1 AWG with a 125 A breaker

Length 20 ft ≤ 25 ft and protected — pass. Breaker 125 A ≤ 130 A — pass.

Step 3: Try 1/0 AWG with a 150 A breaker

Length and protection pass. 150 A ≥ 133.3 A — pass. Breaker 150 A ≤ 150 A — pass.

Result summary

CheckRequirementActualStatus
Length ≤ 25 ft≤ 25 ft20 ft✓ PASS
1 AWG ampacity ≥ 1/3 of 400 A≥ 133.3 A130 A✗ FAIL
1/0 AWG ampacity ≥ 1/3 of 400 A≥ 133.3 A150 A✓ PASS
Terminal breaker ≤ tap ampacity≤ 150 A150 A✓ PASS
1 AWG (130 A) misses the one-third requirement by 3.3 A. 1/0 AWG copper (150 A) with a 150 A breaker at the panel complies with NEC 240.21(B)(2).

Key insight: The tap must satisfy the one-third rule even if the panel load is small, because until it reaches the terminal breaker the tap is only protected by the 400 A feeder device.

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Frequently asked questions

When can the 10-ft rule be used instead?

For taps up to 10 ft, the tap ampacity must be at least the terminating device rating and, for field installations leaving the enclosure, at least one-tenth of the feeder OCPD rating.

Does conductor termination temperature matter?

Yes. Use the ampacity column allowed by the terminal temperature rating, usually 75 °C for equipment over 100 A (NEC 110.14(C)).

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